Sanitary Mixing Solutions with Inline Static Mixers

The food and beverage industry requires only the most hygienic processing equipment. Moreover, consistency in taste and texture is a prerequisite. Recognizing this need, we at Komax Inc developed a range of inline static mixers to cater to the most complex processes while giving perfect blending solutions.

Our motionless mixers have proven to be an efficient option for the following processes:

*Blending solid and semi-solid materials such as margarine and butter, as also mixing tomato ketchup and other sauces and dips.

*Getting viscous liquids materials like jams and syrups to a healthy consistency.

*Effectively mixing light liquids such as soft drinks and other read-to-package drinks.

Komax inline static mixers have the ability to convert a single or multiple input stream into a homogeneously mixed product. Keeping in mind the hygiene aspect, our static mixers do not comprise moving parts and this is what makes them easy to remove and clean. Right from the fittings to the metal we use, everything is of top-notch quality ensuring that our mixers are adherent to the highest food safety standards. Our static mixers are made from 316 stainless steel and housed in 316 stainless steel sanitary tubing.


Should you need any more details about inline static mixers or any other Komax products, please visit us at www.komax.com and we shall be glad to assist you.

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Komax’s Motionless Mixers Ensure Effortless Mixing Applications

It’s not for nothing that Komax has been recognized as one of the most dependable partners for static mixing units. For over four decades, we have been creating and constantly innovating path breaking technology in the field of motionless mixers.

An apt and genuine reflection of these very efforts is over 32 patents we have got in mixing and heat transfer technology. Our motionless mixers are so diverse that they have found applications in processes that involve varied mediums such as liquids, gases, slurries, sludges and particulates. And our static mixers experience entails laminar as well as turbulent flow conditions.

Among our most popular products is the Komax Triple Action Static Mixer that features a high mixing efficiency at a short mixing length. Our static mixers have found an application in sectors such as the bio fuel and petro-chemical sector, food and beverage, desalination, mining among several others.

Komax’s units such as static mixers and desuperheaters are made from the best metals and have been engineered to withstand the harshest of chemicals and substances.

Should you need any more information relating to motionless mixers or any other Komax products, please visit us at www.komax.com and we shall be glad to assist you.

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Look Beyond the Conventional with Komax’s Desuperheater

At Komax, we believe that simplicity is often the foundation of great technology. And this reflects in our range of desuperheater as well. When you use these machines, you shall realize that our desuperheater does not require a long pipe down-stream and unlike contrary units, they do not require a mixing elbow preceding the temperature probe. That’s been possible mainly because our units direct the water spray upstream.

We have achieved this through our patented ‘Equalizer’ mixing module. This is the most optimal solution to reduce the temperature of superheated steam and recover the useful heat. Our innovation in the steam/water mixing system is what makes a difference to our units. And that gives us an edge over conventional units.

For nearly four decades, we have been delivering industry-changing solutions for static mixing technology. This has led us to be recognized as the leaders in the static mixing technology. We however, refuse to rest on our laurels and are constantly improvising on our strengths to meet your most challenging heat transfer requirements. Our inline static mixers and water static mixers are among our popular products.

For more information relating to our desuperheater and other products and services, please visit us at www.komax.com and we shall be glad to assist you.

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Motionless Mixers –Delivering Mixing Solutions for Industry

Komax System is the leader in solving challenging mixing tasks. Using the resources of our state of the art design center, Komax boasts a full range of motionless mixers that are well suited to today’s most challenging mixing applications. 

Our solutions include:

• Chemical Mixers

• Sludge static mixers

• Ozone/Water Static mixers

• Large Diameter pipeline static mixers

• Channel Mixers

Komax mixing solutions include:

• Triple Action motionless mixers that provide the highest levels of mixing for both liquid and gas applications.

• Non-fouling motionless mixers (Hi-Pass) that are suited for sludges and slurries. These mixing elements will not plug or foul.

• Equalizer technology which offers the highest levels of mixing in liquid/gas applications and steam heaters and desuperheaters.

Komax mixers can be custom engineered to provide low pressure configurations and component style systems that can be installed on sites where access is limited.

About Komax

Komax is the leader in static mixing technology.Komax offers a diverse range of Static Mixers (motionless mixers), Steam Heaters, Desuperheaters and Heat Exchangers.Our motionless mixers can be used in mixing and heating applications that involve liquids, gases, slurries, sludge and particulates under laminar as well as turbulent flow conditions. Our chemical mixers and water static mixers ensure enhanced mixing and lower pressure drops. 

With more than three hundred combined years of fluids-mixing experience, the Komax design team has applied Komax technology to a technical base of over one hundred thousand installations across the world.

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Komax’s Motionless Static Mixers for Demanding Mixing Tasks

For several decades now, Komax Systems, Inc. has been committed to creating the best Motionless Static Mixers to meet the needs of industry. Our mixers are suitable for applications involving mixing of fluid, gases, sludge, oils and particulate matter.


Our expert design team is constantly developing new products and technologies to meet the changing requirements of industry. Komax is the leader in Motionless Static Mixers, with solutions including Steam Heaters & Desuperheaters and Heat Exchangers. Komax mixers are found on every continent including Antartica, and in a wide range of industries. With our broad portfolio of patented technologies, Komax is an expert at providing solutions for challenging mixing applications.

Our popular products among mixers include the Sludge Static Mixer, Ozone/Water Static Mixer, A& M Series Triple Action Static Mixer, and Pipeline Static Mixer among many others. We also offer stainless steel static mixers in various alloys ranging from 304 to Duplex material.Komax mixers are available in virtually any material including carbon steel, titanium, PVC and fiberglass.

We offer standard products as well as deliver component Motionless Static Mixers for on-site assembly into existing pipelines.

Contact Komax’s Technical Sales department at www.komax.com for assistance in choosing the best solution for your mixing application.

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Komax Teflon Static Mixers for Corrosive Chemical Service

Since 1973, Komax has been the leader in Static Mixing Technology. Komax mixers offer the highest levels of mixing, and are very competitively priced.

Our corrosion resistant Teflon staticmixers provide an excellent solution for severe service acid mixing applications. These Teflon Static mixers are used for mixing concentrated acid or other strong chemicals, where aggressive chemicals and high temperatures would overcome other mixers.

Our standard Teflon static mixers are available in standard 2"-10" diameter sizes. Larger sizes are available on by special order. The mixers are available with both—schedule 40 carbon steel as well as 316L SS housings. Teflon mixing elements are 25% glass filled for added endurance. Our Teflon static mixers scan be ordered within jection ports.

Komax Teflon inline static mixers are a product that offers extreme resistance to chemical corrosion with the high performance of our triple action motionless mixer.

With more than three hundred combined years of fluids-mixing experience, the Komax Design Team has applied Komax technology to a wide range of applications. Komax has installed over one hundred thousand static mixers across the world.

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Wafer Static Mixers

Wafer static mixers are an excellent solution for a specific type of static mixing applications. When space is at a premium, (such as in a retrofit situation), and there is not space to install a pipe style static mixer, a wafer static mixer can be used to provide mixing when the alternative is no mixing. The compact design also affords an inexpensive static mixing solution for many applications where some level of mixing is needed. Wafer static mixers work best when they are used for constant flow conditions. They are not well suited for applications that have a large difference between the minimum and maximum flow rates.

Wafer static mixers are available in all materials, including:

• Carbon Steel
• Stainless Steel
• PVC

Komax Systems offers a wide range of mixing and heating solutions including Sludge Static Mixers, Steam Heaters and Desuperheaters, Komax sludge static mixers provide maintenance free, non-plugging solutions for polymer addition to sludge for dewatering and mixing sludge streams. Our Desuperheaters are custom designed for each application and available in a wide range of materials. The Komax Equalizer technology provides consistent process performance.

Our technical team is available to discuss your requirements and provide a custom solution for your application. Reach Komax through our website: www.komax.com or speak to a technical representative at 800 826 0760

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Carbon Steel Static Mixers

Carbon steel static mixers are the workhorse of static mixers. This low cost and versatile material is preferred for many industrial and petrochemical applications.

Carbon Steel Static Mixers are available in many types of steel depending upon your requirements. These include:

A105 for normal applications

A106 for high temperature service

A350 for very cold applications including LNG

Komax can offer mixers in both welded and seamless carbon steel piping. Komax carbon steel mixers are available in all standard pipe thickness from schedule 10 thru XXS and all flange ratings and styles. Komax offers mixers with API 5L/ISO 3183 grades of pipe.

Komax offers static mixers constructed from carbon steel in many sizes ranging from ½” dia.thru 98”dia. Sizes.

Carbon steel mixers are offered with many different coating options coatings including:

Epoxy fusion coating

Variety of paint and primer systems

Bituminous Asphalt

Abrasion resistant cladding

Teflon Coating

If you have a requirement for a carbon steel static mixer, contact Komax www.komax.com and ask to speak to a technical expert who can provide the optimum solution for your application.

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Fiberglass Static Mixers Provide Excellent Chemical Compatibility

Komax Systems offers a wide range of fiberglass static mixers.

Fiberglass mixers provide a cost-effective, maintenance-free and lightweight mixing solution that ensures problem-free operation during the service life of the installation.

Fiberglass mixers come in a variety of options to suit the needs of a varied range of industry sectors.

Applications include:

• Pulp/paper bleach mixing

• Produced water treatment
• Desalination chemical addition
• Wastewater/Potable water chemical treatment
• Off-shore platform process pipelines
• Chemical plant processing
• Direct burial pipelines

Komax can supply fiberglass mixers in a full range of materials and pressure ratings. These include:

• Vinyl ester epoxy resin construction.
• Polyester resin construction.
• Multiple veil layers-providing wear resistance for high abrasion slurries or pulp stock.
• Exterior gel coat systems for superior UV protection.
• Both standard wall thickness and high pressure fiberglass mixers are available.
• Large diameters mixers are available (48” and greater).



CASE STUDIES
Desalination
Desalination plants depend upon fiberglass static mixers for seawater processing. Highly resistant to salt corrosion, a fiberglass mixer can provide 25+ years of service in applications such as raw water pH control, addition of antiscalant, or chlorination/dechlorinating activites.

Pulp/Paper Bleaching

For chlorine addition to pulp stock, a fiberglass mixer is a superior choice.
Fiberglass is resistant to both chlorine and chlorine dioxide. The Komax triple action mixer is used extensively in pulp/paper applications. The unique triple action mixer creates high levels of shearing that will separate the pulp fibers and ensure a consistent level of bleaching of pulp stock.

Produced Water
Fiberglass mixers are an excellent choice for oil & gas produced water applications. The FRP material is suitable for the aggressive acid gases and organic acids found in produced water, and will resist the atmospheric corrosionfound on offshore oil platforms and marine environments.

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Komax Chemical Static Mixers- The Reliable Device for Water Treatment

Chemical static mixers are integral to any industry sector whose requirements include wastewater treatment and chemical processing. Apart from that, these are also used in mixing two component adhesives and sealants as well as in the refinery and oil & gas market. Hence, they have emerged as the most important devices in a wide range of application areas spanning across diverse industry segments.

The Komax Edge

We at Komax System Inc. understand the significance of these devices, and our R&D team has frequently worked towards designing of superior quality chemical static mixers and other related products. Apart from standard catalogue products, you would also find customized options in our company for your specialized function/s. You can use them in applications that range from liquids, gases, slurries to particulates in both laminar and turbulent flow conditions. Our patented triple action mixing design that includes two-by-two division, cross-current mixing, and back mixing counter rotating vortices are in huge demand across America.

One of our clients which has benefitted extensively from our Inline Mixers Waste Water treatment for chlorine mixing reaffirms our position as the world leader in static mixing technology.

Hence, be it Fiberglass Static Mixers, or other related devices, Komax System Inc. is indeed your one stop source.

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