Komax’s Motionless Static Mixers for Demanding Mixing Tasks

For several decades now, Komax Systems, Inc. has been committed to creating the best Motionless Static Mixers to meet the needs of industry. Our mixers are suitable for applications involving mixing of fluid, gases, sludge, oils and particulate matter.


Our expert design team is constantly developing new products and technologies to meet the changing requirements of industry. Komax is the leader in Motionless Static Mixers, with solutions including Steam Heaters & Desuperheaters and Heat Exchangers. Komax mixers are found on every continent including Antartica, and in a wide range of industries. With our broad portfolio of patented technologies, Komax is an expert at providing solutions for challenging mixing applications.

Our popular products among mixers include the Sludge Static Mixer, Ozone/Water Static Mixer, A& M Series Triple Action Static Mixer, and Pipeline Static Mixer among many others. We also offer stainless steel static mixers in various alloys ranging from 304 to Duplex material.Komax mixers are available in virtually any material including carbon steel, titanium, PVC and fiberglass.

We offer standard products as well as deliver component Motionless Static Mixers for on-site assembly into existing pipelines.

Contact Komax’s Technical Sales department at www.komax.com for assistance in choosing the best solution for your mixing application.

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Komax Teflon Static Mixers for Corrosive Chemical Service

Since 1973, Komax has been the leader in Static Mixing Technology. Komax mixers offer the highest levels of mixing, and are very competitively priced.

Our corrosion resistant Teflon staticmixers provide an excellent solution for severe service acid mixing applications. These Teflon Static mixers are used for mixing concentrated acid or other strong chemicals, where aggressive chemicals and high temperatures would overcome other mixers.

Our standard Teflon static mixers are available in standard 2"-10" diameter sizes. Larger sizes are available on by special order. The mixers are available with both—schedule 40 carbon steel as well as 316L SS housings. Teflon mixing elements are 25% glass filled for added endurance. Our Teflon static mixers scan be ordered within jection ports.

Komax Teflon inline static mixers are a product that offers extreme resistance to chemical corrosion with the high performance of our triple action motionless mixer.

With more than three hundred combined years of fluids-mixing experience, the Komax Design Team has applied Komax technology to a wide range of applications. Komax has installed over one hundred thousand static mixers across the world.

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Wafer Static Mixers

Wafer static mixers are an excellent solution for a specific type of static mixing applications. When space is at a premium, (such as in a retrofit situation), and there is not space to install a pipe style static mixer, a wafer static mixer can be used to provide mixing when the alternative is no mixing. The compact design also affords an inexpensive static mixing solution for many applications where some level of mixing is needed. Wafer static mixers work best when they are used for constant flow conditions. They are not well suited for applications that have a large difference between the minimum and maximum flow rates.

Wafer static mixers are available in all materials, including:

• Carbon Steel
• Stainless Steel
• PVC

Komax Systems offers a wide range of mixing and heating solutions including Sludge Static Mixers, Steam Heaters and Desuperheaters, Komax sludge static mixers provide maintenance free, non-plugging solutions for polymer addition to sludge for dewatering and mixing sludge streams. Our Desuperheaters are custom designed for each application and available in a wide range of materials. The Komax Equalizer technology provides consistent process performance.

Our technical team is available to discuss your requirements and provide a custom solution for your application. Reach Komax through our website: www.komax.com or speak to a technical representative at 800 826 0760

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Carbon Steel Static Mixers

Carbon steel static mixers are the workhorse of static mixers. This low cost and versatile material is preferred for many industrial and petrochemical applications.

Carbon Steel Static Mixers are available in many types of steel depending upon your requirements. These include:

A105 for normal applications

A106 for high temperature service

A350 for very cold applications including LNG

Komax can offer mixers in both welded and seamless carbon steel piping. Komax carbon steel mixers are available in all standard pipe thickness from schedule 10 thru XXS and all flange ratings and styles. Komax offers mixers with API 5L/ISO 3183 grades of pipe.

Komax offers static mixers constructed from carbon steel in many sizes ranging from ½” dia.thru 98”dia. Sizes.

Carbon steel mixers are offered with many different coating options coatings including:

Epoxy fusion coating

Variety of paint and primer systems

Bituminous Asphalt

Abrasion resistant cladding

Teflon Coating

If you have a requirement for a carbon steel static mixer, contact Komax www.komax.com and ask to speak to a technical expert who can provide the optimum solution for your application.

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Fiberglass Static Mixers Provide Excellent Chemical Compatibility

Komax Systems offers a wide range of fiberglass static mixers.

Fiberglass mixers provide a cost-effective, maintenance-free and lightweight mixing solution that ensures problem-free operation during the service life of the installation.

Fiberglass mixers come in a variety of options to suit the needs of a varied range of industry sectors.

Applications include:

• Pulp/paper bleach mixing

• Produced water treatment
• Desalination chemical addition
• Wastewater/Potable water chemical treatment
• Off-shore platform process pipelines
• Chemical plant processing
• Direct burial pipelines

Komax can supply fiberglass mixers in a full range of materials and pressure ratings. These include:

• Vinyl ester epoxy resin construction.
• Polyester resin construction.
• Multiple veil layers-providing wear resistance for high abrasion slurries or pulp stock.
• Exterior gel coat systems for superior UV protection.
• Both standard wall thickness and high pressure fiberglass mixers are available.
• Large diameters mixers are available (48” and greater).



CASE STUDIES
Desalination
Desalination plants depend upon fiberglass static mixers for seawater processing. Highly resistant to salt corrosion, a fiberglass mixer can provide 25+ years of service in applications such as raw water pH control, addition of antiscalant, or chlorination/dechlorinating activites.

Pulp/Paper Bleaching

For chlorine addition to pulp stock, a fiberglass mixer is a superior choice.
Fiberglass is resistant to both chlorine and chlorine dioxide. The Komax triple action mixer is used extensively in pulp/paper applications. The unique triple action mixer creates high levels of shearing that will separate the pulp fibers and ensure a consistent level of bleaching of pulp stock.

Produced Water
Fiberglass mixers are an excellent choice for oil & gas produced water applications. The FRP material is suitable for the aggressive acid gases and organic acids found in produced water, and will resist the atmospheric corrosionfound on offshore oil platforms and marine environments.

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Komax Chemical Static Mixers- The Reliable Device for Water Treatment

Chemical static mixers are integral to any industry sector whose requirements include wastewater treatment and chemical processing. Apart from that, these are also used in mixing two component adhesives and sealants as well as in the refinery and oil & gas market. Hence, they have emerged as the most important devices in a wide range of application areas spanning across diverse industry segments.

The Komax Edge

We at Komax System Inc. understand the significance of these devices, and our R&D team has frequently worked towards designing of superior quality chemical static mixers and other related products. Apart from standard catalogue products, you would also find customized options in our company for your specialized function/s. You can use them in applications that range from liquids, gases, slurries to particulates in both laminar and turbulent flow conditions. Our patented triple action mixing design that includes two-by-two division, cross-current mixing, and back mixing counter rotating vortices are in huge demand across America.

One of our clients which has benefitted extensively from our Inline Mixers Waste Water treatment for chlorine mixing reaffirms our position as the world leader in static mixing technology.

Hence, be it Fiberglass Static Mixers, or other related devices, Komax System Inc. is indeed your one stop source.

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