Showing posts with label static mixers. Show all posts
Showing posts with label static mixers. Show all posts

Futuristic Mixing Through Inline static mixers

Inline static mixers are designed to deliver exceptional quality and performance. Their mixing capabilities are simply superb and outstanding. Blending food products is easy after installing a static mixer in the work process; they are custom designed to deliver the output which is expected. For food industry where you need to blend items like cheese, butter or pastes, consider such mixers to be apt for the job. Product is readily mixed because of the internal element design, with maximum mixing efficiency.


Mixer in beverage industryBeverage industry is also in the list of Inline static mixers users. Mixing of fizzy soft drinks for the perfect combination can be done with the use of such mixers. The proportion of flavoring with added ingredients are mixed in no time, fizzy soda can be added once the mixture is ready. Since it does not comprise any moving part they last much longer than their dynamic mixing counterparts. Even considering the huge requirement in liters, these mixers can deliver exceptional performance.

The advantages associated with functioning of Inline static mixers in food processing units.

  • Sanitary tri-clamp end fittings are equipped with these mixers. This ensures they can be used for all food based items.
  • Timely cleaning can be performed effortlessly since they can be dismantled with ease. Opening the parts for quick cleaning is an easy task.
  • These mixers do not have any moving parts so no maintenance required.
  • Static mixers can be ordered according to custom requirements. One to twelve inch mixers and even bigger sizes are available. A custom design is direct fit and requires no alteration or modification.
  • 316 stainless steel is used which does not corrode, and is also coated with an electro polish.
  • A custom mixer can be designed to mix several items at one time; if you have a complicated mixing process then this is the best equipment which can provide great mixing.
These are some of the advantages of Inline static mixers which are designed to be used in the food industry. We always ensure that the quality is at par with the international standards.

Feel free to log on to www.komax.com for more information on Inline static mixers, our website is being updated with latest information on our products. Browse through the product page to understand the working and details about our products.

Use of Static Mixer in the Beverage Industry

A Static mixer is used in beverage manufacturing plant for producing cola and other soft drinks. The design and make of this mixer is truly exceptional and out of the box. We at Komax Systems, Inc design world class mixing equipment for the beverage  industry. All our products are tested before being dispatched to the customer, if any product fails the quality test it is immediately discarded. We like our products to be 100% defect free.

Static mixers can be used for mixing -
beverage static mixers

  • Tomato Paste
  • Ketchup & Condiments
  • Mayonnaise
  • Margarine
  • Jams & Jellies
  • Yogurt & Dairy Products
  • Soft Drinks & Juices
  • Steam Injection Heating
  • Steam Desuperheating

Our modern technology gives us the benefit of creating products which last long and deliver exceptional performance. This has surely given us the preference that we seek in the market; repeated customers are the proof for this quality. Komax Systems, Inc adheres to guidelines set by ISO 9001:2008 standards, all we know is they are world class and preferred in the market.

Feel free to log on to www.komax.com for more information on beverage static mixers manufactured by our firm. Our state of the art manufacturing facility ensures you get world-class products for an affordable price. Our website has all the information you need on static mixers, graphical representation of the mixers can also be seen on our website.


Use of Stainless Steel Static Mixers for Maximum Output


Stainless steel static mixers are used in beverage manufacturing industries. We at Komax Systems, Inc manufacture high end Stainless steel static mixers for industrial purposes; they are designed by experts who work diligently in providing the right design to suit your application. We adhere to ISO – 9001:2008 quality standards which are world class.

Static Mixers

Komax Static mixers are designed and tested to provide quality output. We give special preference to steel because of its capacity to withstand pressure and its ability to perform in rigorous environments.
You can log on to www.komax.com for more information on stainless steel mixers, our website has all the data that you need in understanding the working of these equipments.  If you have any query, feel free to give us a call as we would love to solve all your problems. The food industry is benefiting a lot from the products that we manufacture.

Static mixers can be used for mixing -
  • Tomato Paste
  • Ketchup & Condiments
  • Mayonnaise
  •  Margarine
  • Jams & Jellies
  •  Yogurt & Dairy Products
  •  Soft Drinks & Juices
  •  Steam Injection Heating
  •  Steam Desuperheating



Static Mixers for Food Manufacturing Units

Food industry can derive significant benefit from the use of Static Mixers. Komax Systems, Inc. has led the industry in static mixing technology offering a diverse range of Static Mixers, Steam Heaters, Desuperheaters, and Heat Exchangers. Komax Inc manufactures mixers under an ISO 9001:2008 quality system, which results in a consistent, high quality product for many types of applications. Since we adhere to strict quality standards our products can be expected to perform for years without any problem.

We have our own dedicated website which can be referred when it comes to our products www.komax.com. We have our experienced Technical Team ready which can help in answering your queries and also help in sizing the right product for your application. We also provide after sales online technical support for all our products, if required. Give us a call and we ensure to provide total solutions for the products we sell.

We have strict quality standards when it comes to manufacturing of our products. We make sure that the every product meets our exceptional quality standards before it is shipped out to the customer. Do business with us and see how we expand your horizon, and deliver exceptional quality products.

Static mixers can be used for mixing -
• Tomato Paste
• Ketchup & Condiments
• Mayonnaise
• Margarine
• Jams & Jellies
• Yogurt & Dairy Products
• Soft Drinks & Juices
• Steam Injection Heating
• Steam Desuperheating

Reduce chemical consumption and costs with Komax Sludge Static Mixers

Our line of Hi-Pass™ Sludge Mixers is designed to effectively mix polymer solution into sludge flows prior to the dewatering process. With this, you can enjoy up to 25% or more polymer savings. Once installed, these units will help you reduce chemical consumption and costs, Komax’s sludge static mixers produce dryer cake solids in dewatering operations.

Komax’s sludge static mixers are best known for their non-fouling and non-clogging track record. We have achieved this by designing smoothly contoured edges of the element sets, with a large radius. We have eliminated corners where solids or fibrous materials usually tend to get accumulated. This line of mixers is designed to ensure better dispersion of a small amount of solution through the sludge mixing elements.

Our units are engineered to follow a unique mixing action. Each mixing element set in combination sweeps approximately two thirds of the circumference of the pipe and directs the flow to the opposite side. This provides a very strong wall-to-wall radial transfer. You can achieve great results even when downstream free flow lengths are absent in the mixing process.

These sludge static mixers are best used on the feed line to devices such as belt filter presses, plate filter presses, gravity belt thickeners, centrifuges and pressure or vacuum filters. For more information, please visit www.komax.com.

Sanitary Mixing Solutions with Inline Static Mixers

The food and beverage industry requires only the most hygienic processing equipment. Moreover, consistency in taste and texture is a prerequisite. Recognizing this need, we at Komax Inc developed a range of inline static mixers to cater to the most complex processes while giving perfect blending solutions.

Our motionless mixers have proven to be an efficient option for the following processes:

*Blending solid and semi-solid materials such as margarine and butter, as also mixing tomato ketchup and other sauces and dips.

*Getting viscous liquids materials like jams and syrups to a healthy consistency.

*Effectively mixing light liquids such as soft drinks and other read-to-package drinks.

Komax inline static mixers have the ability to convert a single or multiple input stream into a homogeneously mixed product. Keeping in mind the hygiene aspect, our static mixers do not comprise moving parts and this is what makes them easy to remove and clean. Right from the fittings to the metal we use, everything is of top-notch quality ensuring that our mixers are adherent to the highest food safety standards. Our static mixers are made from 316 stainless steel and housed in 316 stainless steel sanitary tubing.


Should you need any more details about inline static mixers or any other Komax products, please visit us at www.komax.com and we shall be glad to assist you.

Komax’s Motionless Mixers Ensure Effortless Mixing Applications

It’s not for nothing that Komax has been recognized as one of the most dependable partners for static mixing units. For over four decades, we have been creating and constantly innovating path breaking technology in the field of motionless mixers.

An apt and genuine reflection of these very efforts is over 32 patents we have got in mixing and heat transfer technology. Our motionless mixers are so diverse that they have found applications in processes that involve varied mediums such as liquids, gases, slurries, sludges and particulates. And our static mixers experience entails laminar as well as turbulent flow conditions.

Among our most popular products is the Komax Triple Action Static Mixer that features a high mixing efficiency at a short mixing length. Our static mixers have found an application in sectors such as the bio fuel and petro-chemical sector, food and beverage, desalination, mining among several others.

Komax’s units such as static mixers and desuperheaters are made from the best metals and have been engineered to withstand the harshest of chemicals and substances.

Should you need any more information relating to motionless mixers or any other Komax products, please visit us at www.komax.com and we shall be glad to assist you.

Look Beyond the Conventional with Komax’s Desuperheater

At Komax, we believe that simplicity is often the foundation of great technology. And this reflects in our range of desuperheater as well. When you use these machines, you shall realize that our desuperheater does not require a long pipe down-stream and unlike contrary units, they do not require a mixing elbow preceding the temperature probe. That’s been possible mainly because our units direct the water spray upstream.

We have achieved this through our patented ‘Equalizer’ mixing module. This is the most optimal solution to reduce the temperature of superheated steam and recover the useful heat. Our innovation in the steam/water mixing system is what makes a difference to our units. And that gives us an edge over conventional units.

For nearly four decades, we have been delivering industry-changing solutions for static mixing technology. This has led us to be recognized as the leaders in the static mixing technology. We however, refuse to rest on our laurels and are constantly improvising on our strengths to meet your most challenging heat transfer requirements. Our inline static mixers and water static mixers are among our popular products.

For more information relating to our desuperheater and other products and services, please visit us at www.komax.com and we shall be glad to assist you.


Wafer Static Mixers

Wafer static mixers are an excellent solution for a specific type of static mixing applications. When space is at a premium, (such as in a retrofit situation), and there is not space to install a pipe style static mixer, a wafer static mixer can be used to provide mixing when the alternative is no mixing. The compact design also affords an inexpensive static mixing solution for many applications where some level of mixing is needed. Wafer static mixers work best when they are used for constant flow conditions. They are not well suited for applications that have a large difference between the minimum and maximum flow rates.

Wafer static mixers are available in all materials, including:

• Carbon Steel
• Stainless Steel
• PVC

Komax Systems offers a wide range of mixing and heating solutions including Sludge Static Mixers, Steam Heaters and Desuperheaters, Komax sludge static mixers provide maintenance free, non-plugging solutions for polymer addition to sludge for dewatering and mixing sludge streams. Our Desuperheaters are custom designed for each application and available in a wide range of materials. The Komax Equalizer technology provides consistent process performance.

Our technical team is available to discuss your requirements and provide a custom solution for your application. Reach Komax through our website: www.komax.com or speak to a technical representative at 800 826 0760

Carbon Steel Static Mixers

Carbon steel static mixers are the workhorse of static mixers. This low cost and versatile material is preferred for many industrial and petrochemical applications.

Carbon Steel Static Mixers are available in many types of steel depending upon your requirements. These include:

A105 for normal applications
A106 for high temperature service
A350 for very cold applications including LNG

Komax can offer mixers in both welded and seamless carbon steel piping. Komax carbon steel mixers are available in all standard pipe thickness from schedule 10 thru XXS and all flange ratings and styles. Komax offers mixers with API 5L/ISO 3183 grades of pipe.

Komax offers static mixers constructed from carbon steel in many sizes ranging from ½” dia.thru 98”dia. Sizes.

Carbon steel mixers are offered with many different coating options coatings including:

Epoxy fusion coating
Variety of paint and primer systems
Bituminous Asphalt
Abrasion resistant cladding
Teflon Coating

If you have a requirement for a carbon steel static mixer, contact Komax www.komax.com and ask to speak to a technical expert who can provide the optimum solution for your application.

Fiberglass Static Mixers Provide Excellent Chemical Compatibility

Komax Systems offers a wide range of fiberglass static mixers.

Fiberglass mixers provide a cost-effective, maintenance-free and lightweight mixing solution that ensures problem-free operation during the service life of the installation.

Fiberglass mixers come in a variety of options to suit the needs of a varied range of industry sectors.

Applications include:

• Pulp/paper bleach mixing


• Produced water treatment
• Desalination chemical addition
• Wastewater/Potable water chemical treatment
• Off-shore platform process pipelines
• Chemical plant processing
• Direct burial pipelines

Komax can supply fiberglass mixers in a full range of materials and pressure ratings. These include:

• Vinyl ester epoxy resin construction.
• Polyester resin construction.
• Multiple veil layers-providing wear resistance for high abrasion slurries or pulp stock.
• Exterior gel coat systems for superior UV protection.
• Both standard wall thickness and high pressure fiberglass mixers are available.
• Large diameters mixers are available (48” and greater).



CASE STUDIES

Desalination
Desalination plants depend upon fiberglass static mixers for seawater processing. Highly resistant to salt corrosion, a fiberglass mixer can provide 25+ years of service in applications such as raw water pH control, addition of antiscalant, or chlorination/dechlorinating activites.

Pulp/Paper Bleaching

For chlorine addition to pulp stock, a fiberglass mixer is a superior choice.
Fiberglass is resistant to both chlorine and chlorine dioxide. The Komax triple action mixer is used extensively in pulp/paper applications. The unique triple action mixer creates high levels of shearing that will separate the pulp fibers and ensure a consistent level of bleaching of pulp stock.

Produced Water
Fiberglass mixers are an excellent choice for oil & gas produced water applications. The FRP material is suitable for the aggressive acid gases and organic acids found in produced water, and will resist the atmospheric corrosionfound on offshore oil platforms and marine environments.

Komax Chemical Static Mixers- The Reliable Device for Water Treatment

Chemical static mixers are integral to any industry sector whose requirements include wastewater treatment and chemical processing. Apart from that, these are also used in mixing two component adhesives and sealants as well as in the refinery and oil & gas market. Hence, they have emerged as the most important devices in a wide range of application areas spanning across diverse industry segments.

The Komax Edge

We at Komax System Inc. understand the significance of these devices, and our R&D team has frequently worked towards designing of superior quality chemical static mixers and other related products. Apart from standard catalogue products, you would also find customized options in our company for your specialized function/s. You can use them in applications that range from liquids, gases, slurries to particulates in both laminar and turbulent flow conditions. Our patented triple action mixing design that includes two-by-two division, cross-current mixing, and back mixing counter rotating vortices are in huge demand across America.

One of our clients which has benefitted extensively from our Inline Mixers Waste Water treatment for chlorine mixing reaffirms our position as the world leader in static mixing technology.

Hence, be it Fiberglass Static Mixers, or other related devices, Komax System Inc. is indeed your one stop source.