Sanitary Mixing Solutions with Inline Static Mixers

The food and beverage industry requires only the most hygienic processing equipment. Moreover, consistency in taste and texture is a prerequisite. Recognizing this need, we at Komax Inc developed a range of inline static mixers to cater to the most complex processes while giving perfect blending solutions.

Our motionless mixers have proven to be an efficient option for the following processes:

*Blending solid and semi-solid materials such as margarine and butter, as also mixing tomato ketchup and other sauces and dips.

*Getting viscous liquids materials like jams and syrups to a healthy consistency.

*Effectively mixing light liquids such as soft drinks and other read-to-package drinks.

Komax inline static mixers have the ability to convert a single or multiple input stream into a homogeneously mixed product. Keeping in mind the hygiene aspect, our static mixers do not comprise moving parts and this is what makes them easy to remove and clean. Right from the fittings to the metal we use, everything is of top-notch quality ensuring that our mixers are adherent to the highest food safety standards. Our static mixers are made from 316 stainless steel and housed in 316 stainless steel sanitary tubing.


Should you need any more details about inline static mixers or any other Komax products, please visit us at www.komax.com and we shall be glad to assist you.

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Komax’s Motionless Mixers Ensure Effortless Mixing Applications

It’s not for nothing that Komax has been recognized as one of the most dependable partners for static mixing units. For over four decades, we have been creating and constantly innovating path breaking technology in the field of motionless mixers.

An apt and genuine reflection of these very efforts is over 32 patents we have got in mixing and heat transfer technology. Our motionless mixers are so diverse that they have found applications in processes that involve varied mediums such as liquids, gases, slurries, sludges and particulates. And our static mixers experience entails laminar as well as turbulent flow conditions.

Among our most popular products is the Komax Triple Action Static Mixer that features a high mixing efficiency at a short mixing length. Our static mixers have found an application in sectors such as the bio fuel and petro-chemical sector, food and beverage, desalination, mining among several others.

Komax’s units such as static mixers and desuperheaters are made from the best metals and have been engineered to withstand the harshest of chemicals and substances.

Should you need any more information relating to motionless mixers or any other Komax products, please visit us at www.komax.com and we shall be glad to assist you.

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Look Beyond the Conventional with Komax’s Desuperheater

At Komax, we believe that simplicity is often the foundation of great technology. And this reflects in our range of desuperheater as well. When you use these machines, you shall realize that our desuperheater does not require a long pipe down-stream and unlike contrary units, they do not require a mixing elbow preceding the temperature probe. That’s been possible mainly because our units direct the water spray upstream.

We have achieved this through our patented ‘Equalizer’ mixing module. This is the most optimal solution to reduce the temperature of superheated steam and recover the useful heat. Our innovation in the steam/water mixing system is what makes a difference to our units. And that gives us an edge over conventional units.

For nearly four decades, we have been delivering industry-changing solutions for static mixing technology. This has led us to be recognized as the leaders in the static mixing technology. We however, refuse to rest on our laurels and are constantly improvising on our strengths to meet your most challenging heat transfer requirements. Our inline static mixers and water static mixers are among our popular products.

For more information relating to our desuperheater and other products and services, please visit us at www.komax.com and we shall be glad to assist you.

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Wafer Static Mixers

Wafer static mixers are an excellent solution for a specific type of static mixing applications. When space is at a premium, (such as in a retrofit situation), and there is not space to install a pipe style static mixer, a wafer static mixer can be used to provide mixing when the alternative is no mixing. The compact design also affords an inexpensive static mixing solution for many applications where some level of mixing is needed. Wafer static mixers work best when they are used for constant flow conditions. They are not well suited for applications that have a large difference between the minimum and maximum flow rates.

Wafer static mixers are available in all materials, including:

• Carbon Steel
• Stainless Steel
• PVC

Komax Systems offers a wide range of mixing and heating solutions including Sludge Static Mixers, Steam Heaters and Desuperheaters, Komax sludge static mixers provide maintenance free, non-plugging solutions for polymer addition to sludge for dewatering and mixing sludge streams. Our Desuperheaters are custom designed for each application and available in a wide range of materials. The Komax Equalizer technology provides consistent process performance.

Our technical team is available to discuss your requirements and provide a custom solution for your application. Reach Komax through our website: www.komax.com or speak to a technical representative at 800 826 0760

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Carbon Steel Static Mixers

Carbon steel static mixers are the workhorse of static mixers. This low cost and versatile material is preferred for many industrial and petrochemical applications.

Carbon Steel Static Mixers are available in many types of steel depending upon your requirements. These include:

A105 for normal applications

A106 for high temperature service

A350 for very cold applications including LNG

Komax can offer mixers in both welded and seamless carbon steel piping. Komax carbon steel mixers are available in all standard pipe thickness from schedule 10 thru XXS and all flange ratings and styles. Komax offers mixers with API 5L/ISO 3183 grades of pipe.

Komax offers static mixers constructed from carbon steel in many sizes ranging from ½” dia.thru 98”dia. Sizes.

Carbon steel mixers are offered with many different coating options coatings including:

Epoxy fusion coating

Variety of paint and primer systems

Bituminous Asphalt

Abrasion resistant cladding

Teflon Coating

If you have a requirement for a carbon steel static mixer, contact Komax www.komax.com and ask to speak to a technical expert who can provide the optimum solution for your application.

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Fiberglass Static Mixers Provide Excellent Chemical Compatibility

Komax Systems offers a wide range of fiberglass static mixers.

Fiberglass mixers provide a cost-effective, maintenance-free and lightweight mixing solution that ensures problem-free operation during the service life of the installation.

Fiberglass mixers come in a variety of options to suit the needs of a varied range of industry sectors.

Applications include:

• Pulp/paper bleach mixing

• Produced water treatment
• Desalination chemical addition
• Wastewater/Potable water chemical treatment
• Off-shore platform process pipelines
• Chemical plant processing
• Direct burial pipelines

Komax can supply fiberglass mixers in a full range of materials and pressure ratings. These include:

• Vinyl ester epoxy resin construction.
• Polyester resin construction.
• Multiple veil layers-providing wear resistance for high abrasion slurries or pulp stock.
• Exterior gel coat systems for superior UV protection.
• Both standard wall thickness and high pressure fiberglass mixers are available.
• Large diameters mixers are available (48” and greater).



CASE STUDIES
Desalination
Desalination plants depend upon fiberglass static mixers for seawater processing. Highly resistant to salt corrosion, a fiberglass mixer can provide 25+ years of service in applications such as raw water pH control, addition of antiscalant, or chlorination/dechlorinating activites.

Pulp/Paper Bleaching

For chlorine addition to pulp stock, a fiberglass mixer is a superior choice.
Fiberglass is resistant to both chlorine and chlorine dioxide. The Komax triple action mixer is used extensively in pulp/paper applications. The unique triple action mixer creates high levels of shearing that will separate the pulp fibers and ensure a consistent level of bleaching of pulp stock.

Produced Water
Fiberglass mixers are an excellent choice for oil & gas produced water applications. The FRP material is suitable for the aggressive acid gases and organic acids found in produced water, and will resist the atmospheric corrosionfound on offshore oil platforms and marine environments.

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